Hey Wm.
Good to see you building this kit. I'm a huge fan of the design of this fighter. I think I'm buying this kit. I have some suggestions that might help. You seem like an awesome modeler so I'm sure you would try this kind of stuff, but I know I often need suggestions so.. I totally agree with your outlook on modeling and we model similarly. Trouble is, most Bandai transformable models seem to just fit and justify the gaps better in robot mode. I build a lot of Gundams. I build resin and plastic kits a lot. Particularly Bandai and G System.
http://www.g-system-shop.com/index.php
I always put the whole thing together just barely and it usually tells me the problems then I take it apart and paint and fix it piece by piece. ( sigh ) ( with these type models it just seems to work better for me but to each their own ) The Zeta 006 Version 2.0 from Bandai caused me a lot of the same problems as your having with this model. ( gaps and such, and almost smashing it trying to work some tiny joint piece ) In the end, it ended up in robot mode only in a diorama. Here's the tip. I also build maquettes and am sort of addicted to all modeling. I did a lot of " Forge World " and Warhammer modeling and found that they use much different materials. Specifically, they use a putty called " green stuff " In place of the Tamiya epoxy I normally use.
http://www.games-workshop.com/gws/catalog/...le=paints-tools
Normally I use the same materials as You. Tamiya Acryllics, Tamiya epoxy, maybe other stuff, but mostly that and my Badger and Iwata airbrushes,.
The Green stuff putty dries like tamiya epoxy at about 65 % dry. When it's completely dry you can still cut it with a knife. It's soft but hard enough to paint on. I've used this in the gaps before to get a smooth " Fighter like " appearance and it fills the cracks and adds stability to " twisty " joints that are internal. You can kind of push it in the gaps with your fingers and mold it to your liking and it never kicks off and dies before you can get it set the way you want.
It will be tough on this model to get it perfect, but you could fill in the gaps and sort of get them to look like intentional panel lines instead of gaps if that makes sense ? It's worked for me before but I haven't tried this kit yet. Also there's a Games Workshop " Purity Seal " That goes on gloss clear but quite thick and fairly scratch resistant for the cockpit scratch concern. ( it also makes a nice friction fit ) Just apply it in thin stages as it goes on weird if you're careless, and I would suggest painting the black "rollcage" ish lines on the cockpit before adding it. . Then I usually add a light Tamiya Acryllic " Smoke " . Or just build up a tamiya clear works too sometimes.
hope this helps dude and nice work. I just got on this forum but I'll keep in touch if you will too.
P.S could you give me some more scale references on this kit in fighter mode?
I hate it when everybody says how huge a kit is and it's like 30cm. Although that would probably be pretty cool on this kit.
Thanks dude. Hope I could help, I definitely feel your pain as a modeler . Cheers!